Tamper evidence, explained
Questions we get asked before a specification is written
Most of these questions come up in the first conversation about a new application: what tamper evidence actually proves, which construction suits the surface, what can be printed, and how to test it on your own pack. Answers are written from what we manufacture, not from marketing claims.
Understanding tamper evidence
What it does, and what it does not do
Tamper evidence makes interference visible after the event. It is not a lock and it does not stop a determined attacker — it removes the ability to interfere quietly.
What is tamper evidence?
Tamper evidence is a feature designed so that opening or interfering with a pack leaves a visible, permanent change — usually a hidden VOID message that appears in the label, on the surface, or both.
Its purpose is detection and deterrence, not physical resistance. A seal cannot prevent someone opening a box; it means the next person to handle it can tell that it was opened.
What is a void message?
The void, or hidden security message, is printed within the construction and is invisible while the label or tape is intact. When the material is lifted, the layers separate and the message is revealed — either in the label itself (non-residue) or transferred onto the packaging surface (total transfer).
Once a void has been triggered, the material cannot be returned to its original undisturbed appearance. Some attacks — solvents, heat, cold, careful slow peeling — are specifically what the higher-specification constructions are designed to reveal, which is why the attack methods you expect matter when specifying.
What is the difference between overt and covert security?
Overt features are meant to be seen: printed VOID messages, bold colours, obvious security graphics. They deter interference and let untrained handlers spot a problem.
Covert features are hidden and used for checking: UV inks visible only under a blacklight, sub-surface print, or covert patterns known only to your team. Most specifications combine both — overt for the supply chain, covert for verification at receipt.
Is tamper evidence the same as authentication?
No, and the distinction matters. Tamper evidence tells you whether a pack has been opened or interfered with since it was sealed. Authentication tells you whether an item or its packaging is genuine.
They are often combined — for example a tamper-evident label carrying unique numbering, a barcode or a covert UV feature that can be checked against your records — but a void message on its own does not prove origin, and an authentication feature on its own does not show that a pack was opened.
What benefits should we realistically expect?
Interference becomes visible at the point of receipt, disputes about where a loss happened become answerable, and the presence of a specialist seal discourages opportunistic interference.
What it will not do on its own: stop a determined, well-resourced attack, replace physical security, or guarantee a percentage reduction in loss. Any figure like that depends on your process, not on the label.
Where does tamper evidence usually fail?
Almost always in one of four places: the surface (low-energy plastics, powder-coated metal, recycled board and dusty or oily surfaces resist adhesion), the temperature at application or in transit, the handling (abrasion, moisture, stacking pressure), or the process — nobody is checking the seal on arrival.
The last one is the most common. Tamper evidence only works when someone is required to look at it and record the result.
Not sure whether your problem is tamper evidence, authentication or both? Send us the pack and we will tell you which one it is.
Choosing a construction
Which family of product fits the job
The first decision is almost never the product code. It is whether the evidence should stay in the label or transfer to the pack, and what the surface will allow.
Non-residue or total transfer — which do I need?
Non-residue constructions reveal the void within the label and lift away without leaving adhesive or message behind. Use them where the surface must stay clean and reusable: aircraft doors, trolleys, equipment, vehicles, returnable assets.
Total transfer constructions leave the void message on the packaging surface as well as in the label. Use them on single-trip cartons, bags and consumables, where evidence left on the pack itself is an advantage.
What are the non-residue product codes?
- X22 — the standard, most versatile non-residue label. The hidden security message appears within the label on removal and cannot be reinstated to its original appearance.
- X22FU — a specialist version that also indicates the method of attack, with security cuts and differing reactions to solvent and heat.
- X2005 — non-residue with an outline void, designed for high surface energy materials such as vehicle panels and fuel pumps, leaving no residue on removal.
- X22G UV — clear non-residue gloss with UV ink that fluoresces under a blacklight, for covert checking.
Suitability always depends on the surface and temperature at application. Sample testing on your own pack is the only reliable confirmation.
What are the total transfer product codes?
- PL — total transfer permanent labels. Designed so that attempted removal reveals a clean dry-peel security message and transfers it to the surface; they cannot be lifted and re-applied without leaving that evidence. Fibre tear or a destructible construction can be specified where the application wants additional physical damage as well. Surface or sub-surface numbering and barcodes available.
- P22H — leaves a security void message on the surface which can be rubbed off afterwards without permanent damage, so the packaging can be reused.
- P22G UV — clear permanent gloss with UV ink; both label and void message fluoresce under a blacklight.
- LLP — liner-less permanent labels. No backing liner to dispose of, and around 50% more label per roll, reducing waste, carriage and storage.
- Box TP — total transfer permanent tape for cartons, with surface or sub-surface numbering and barcodes.
What do the bag tape levels mean?
Bag tape is specified by level, with each level adding an indicator:
- Level 2 — void at ambient temperature, plus cold void.
- Level 3 — adds a heat indication using thermochromic ink.
- Level 4 — adds security cuts, so the tape tears when interfered with.
- Level 5 — adds a hidden UV print for covert checking.
- Level 6 — adds water-activated ink, indicating moisture attack.
Choose the level from the attack methods that are credible in your operation, not from the highest number available.
Labels, tape or bags?
Labels suit defined closure points, individual items and assets. Tape suits carton seams and volume sealing, by hand or on machine. Bags with integrated tape suit cash, evidence, duty free, samples and secure transfer where the container itself is the security.
Many applications use two together — tape along the seam and a numbered label for record-keeping.
Does the surface material change the choice?
Yes, more than anything else. Surface energy determines how well the adhesive wets out and bonds. High surface energy surfaces such as glass, metal and many coated boards bond readily; low surface energy plastics such as polypropylene and polyethylene, powder coatings and heavily recycled fibres are harder work.
Dust, oil, moisture, embossing and corrugation flute lines also reduce contact area. Where adhesion is marginal, the void may not trigger reliably — which is why we ask for the actual substrate rather than its description.
Does temperature matter?
Yes. Application temperature affects whether the adhesive bonds at all, and service temperature affects whether the void behaves as intended. Chilled and frozen environments, and packs applied warm then chilled, need constructions specified for that range. Tell us both the application temperature and the coldest and warmest point in the journey.
Customisation & printing
What can be printed, numbered and made bespoke
What customisation is available?
- Custom print — logo, brand name, warnings, instructions or your own void message wording.
- Numbering and codes — sequential numbers, barcodes, QR codes and datamatrix, surface or sub-surface.
- Security features — UV inks, thermochromic inks, water-fugitive inks, security cuts, covert patterns.
- Format — custom sizes, roll widths and lengths, wound to suit hand or machine application.
- Material and colour — film or paper base, colour matched where the process allows.
Minimum quantities and lead times vary by construction. We will confirm both against the specification rather than quote a general figure.
What is the difference between surface and sub-surface printing?
Surface printing sits on the top layer of the material. It is versatile and cost-effective, and it can be abraded or altered.
Sub-surface printing is embedded within the construction, beneath the top layer. It resists abrasion, chemicals and alteration, which is why numbering and barcodes that need to survive the journey are usually specified sub-surface.
What is UV ink used for?
UV ink is invisible under normal light and fluoresces under a blacklight. It gives a covert check: if the label looks intact but the hidden message is missing or wrong under UV, the label is not the one that was originally applied. It is a verification aid for trained staff rather than a feature the general public will use.
What is water-fugitive ink?
A print that smears or disappears on contact with moisture. In bag tape it means an attempt to open and reseal the bag using water or steam leaves a visibly disturbed print, even where the tape itself is still in place.
What is a DR?
A DR is a Design Reference. Everything we manufacture carries one, and it holds the key information about that specification — construction, print, size, wind direction, security features. Quoting your DR is the quickest way to reorder exactly what you had before.
What is a dual number tab (DNT)?
A double numbering system: the label carries a number and a matching, removable numbered tab. The tab is peeled off and retained with the paperwork or scanned into your system, so the record and the sealed item share the same reference.
What is a security cut?
A deliberate weakening pattern cut into the label or tape so that any attempt to lift it cleanly causes it to tear along the cut lines, adding physical evidence alongside the void message.
What is a finger lift?
An area intentionally left without adhesive, using stripe coating, so the label can be lifted from the liner easily by hand. It matters for speed and accuracy where labels are applied manually, and with gloves.
What is NEL and WEL?
These describe how a label feeds off the roll. NEL (Narrow Edge Leading) feeds the narrowest edge first; WEL (Wide Edge Leading) feeds the widest edge first. Applicators and printers need a specific orientation, so confirming NEL or WEL avoids rolls that cannot run on your machine.
What is self-wound tape?
Tape wound onto itself with no separate release liner. There is no liner waste to dispose of, more tape fits on each roll, and it runs on standard hand and machine dispensers.
What is die cutting?
Cutting the label to a defined shape using a die — standard rectangles, radiused corners, bespoke shapes, and the security cut patterns described above.
Application & testing
Getting it to work on your pack, in your process
Why does the application itself matter so much?
Because the same construction can behave very differently on two packs. What needs to be known is the surface it goes onto, the temperature at application and in transit, how the pack is handled, who applies it and how quickly, and who is expected to check it later.
Get those five right and the product choice usually narrows to one or two options.
How should we test a construction before committing?
Test on your own packs, not on a flat sample panel. A workable sequence:
- Apply as your team would, at the real line speed and temperature.
- Leave for the dwell time the adhesive needs before testing removal.
- Attempt removal the way you expect interference: slow peel, blade, heat, cold, solvent, moisture.
- Photograph intact, interfered and evidence states, side by side.
- Repeat after a real or simulated journey, including the coldest and warmest points.
Keep the failures. They tell us more than the successes.
What about cold chain and chilled distribution?
Cold chain covers temperature-controlled storage and transport for food, pharmaceuticals and chemicals. For tamper evidence it introduces three issues: application onto cold or condensating surfaces, adhesive performance held at low temperature, and void behaviour when a pack is warmed back up.
Constructions intended for ambient use should not be assumed to work at chilled or frozen temperatures — the void may not trigger as intended.
What is a security audit?
A structured review of how tamper evidence performs in your operation: where seals are applied, whether they suit the surfaces and temperatures, how they are checked, what is recorded, and where in the journey the gaps sit. The output is a specification and a checking process, not simply a product list.
Can tamper evidence be used with pharmaceuticals?
Yes — tamper-evident labels and seals with void messages, unique numbering or covert features are widely used across pharmaceutical packaging, distribution and clinical supply, including vials, cartons, totes and controlled-drug transfers.
Regulatory requirements vary by market and product, and the responsibility for compliance sits with the product owner. We will specify a construction to your requirement and provide the technical data to support your own assessment.
Do you supply for electronics, retail and other sectors?
Yes. Electronics packaging and warranty sealing, retail returns and anti-wardrobing, e-commerce parcels, food and beverage, aviation, cash in transit, laboratory samples, industrial and OEM parts are all served from the same core constructions, specified differently. Browse applications to see examples.
What information do you need from us to specify something?
Ideally the pack itself. Failing that: what is being secured, the surface material, application temperature and method, the journey and its temperature range, the attack methods you are worried about, who checks the seal, and the volumes involved. A photograph of the pack sealed and a photograph of a failure are worth several paragraphs of description.
Send us the pack. If you have an application that does not fit neatly into any answer above, the Security Lab exists for exactly that. Send the pack, or photographs and a description, and we will tell you what we would specify and what to test.
Terminology
Quick reference
The terms that come up most often in specifications and quotations.
Void
The hidden security message revealed when a label or tape is lifted.
Non-residue
Evidence stays within the label; the surface is left clean.
Total transfer
Evidence transfers onto the packaging surface as well as the label.
Overt
Security features intended to be seen without any equipment.
Covert
Hidden features checked with UV light or prior knowledge.
DR
Design Reference — the unique record of a manufactured specification.
Sub-surface print
Print embedded within the construction, resistant to abrasion and alteration.
Security cut
A weakening pattern that causes tearing when the material is lifted.
Finger lift
An adhesive-free area allowing the label to be lifted from the liner by hand.
NEL / WEL
Narrow or Wide Edge Leading — how the label feeds off the roll.
Self-wound
Tape wound onto itself with no separate release liner.
Surface energy
The property of a substrate that governs how well an adhesive bonds to it.
Thermochromic ink
Ink that changes appearance with heat, indicating a heat attack.
Water-fugitive ink
Ink that smears or disappears on contact with moisture.
Cold chain
Temperature-controlled storage and transport of sensitive goods.
Still have a question?
If you’re dealing with a difficult packaging-security problem, send us the pack or application through the Security Lab. For a product, sample or quotation question, you can ask our team below.