Cold Chain Tamper Evident Packaging for Temperature Sensitive Shipments
Maintaining product integrity in cold chain environments requires more than insulation and temperature control. TamperTech specializes in tamper evident and tamper proof packaging solutions tailored for pharmaceuticals, biologics, food, and other temperature-sensitive goods. Our advanced adhesives, labels, tapes, and digital tools not only safeguard against unauthorized access but also ensure regulatory compliance and traceability throughout your refrigerated or frozen supply chain.
From lab to last mile, our cold-chain tamper-evident products deliver peace of mind by making breaches visible, irreversible, and documented; protecting patient safety, brand reputation, and operational efficiency.
Why cold chain security matters
Cold-chain logistics face unique challenges: temperature excursions, moisture exposure, and complex handoffs between refrigerated trucks, warehouses, and distribution centers. Any breach in packaging can compromise product efficacy or safety, resulting in costly returns, regulatory sanctions, and potential harm to end users.
Biologic medicines can lose potency if exposed to ambient temperatures even briefly.
Frozen vaccines or reagents risk contamination when seals fail in transit.
Food products can spoil or become unsafe, triggering recalls and brand damage.
According to the International Association for Pharmaceutical Distribution, 29% of cold chain failures are linked to packaging breaches rather than temperature control alone.
By integrating tamper evident solutions into your cold-chain process, you reduce those failures and maintain the strict quality standards demanded by regulators and customers.
Common cold-chain packaging vulnerabilities we eliminate
Through extensive audits, we’ve identified five critical weak points in cold chain workflows. TamperTech products address each vulnerability directly:
Adhesive failure in cold: Many tapes lose adhesion at low temperatures, allowing seals to lift silently.
Condensation induced peeling: Moisture on surfaces can compromise standard labels, causing them to detach.
Silent resealing at ambient transitions: Packages moved between chilled and ambient areas may be opened and resealed without trace.
Lack of breach visibility under frost: Frost or ice can obscure damage to packaging, preventing inspection.
Missing audit records: Without recorded seal events, investigations into losses lack documented proof.
Our cold chain tamper-evident product portfolio
TamperTech’s cold chain product range provides layered security options, each rigorously tested for performance from -50°C to +30°C
Cold Chain Box Tape
Low temperature security tapes
Manufacturing specialty adhesives that bond on icy surfaces, these tapes leave a permanent “VOID” or custom message upon removal.
Temperature range: –50°C to +30°C
Visibility: high-contrast breach indication under frost
Cold Chain Pallet Tape
Moisture resistant labels
Engineered with water repellent coatings, these labels adhere securely in condensation-prone environments, after just a quick wipe of the surface preventing peeling or degradation.
Optional Thermochromics that change color when exposed to temperature excursions outside set thresholds, providing immediate visual alerts to handlers.
Labels for Insulated Polystyrene Boxes
Best practices for secure cold-chain packaging
Implementing tamper-evident measures in cold environments can require operational discipline and coordination across teams:
Standardize seal protocols across sites
Inspect seals at every handoff
Audit inspection frequency, random and planned
Review breach data quarterly and adapt seals as required
Our process with you: from lab testing to global deployment
A structured, data-driven approach ensures your cold-chain packaging is both secure and compliant, here is an overview of what’s worked with other clients:
Sampling and Validation
Test adhesives, substrates, and adhesives in application to simulate real world requirements and conditions.
Pilot implementation
Using the validation data we will make artwork and move to a 1st trial order in a limited cold-chain route. Collect performance data on seal integrity, ease of use, and breach detection.
Integration & training
We will apply learnings from the pilot and implement any required changes such as custom dispensers and training guides. Host on-site or virtual training sessions for operations teams.
Scale & optimization
Roll out to all cold chain sites. Schedule quarterly performance reviews to ensure the labels and/or tapes decided up on are doing as required and making company savings. Adjusting as and if required.
Real world impact: cold-chain case studies
Biotech sample distribution
Challenge: Samples thawed or rerouted without notification, risking experiment integrity.
Solution: Thermal-reactive seals and QR code logging on courier packages.
Result: 100% incident visibility, zero undetected temperature excursions in 9 months.
Frozen vaccine logistics
Challenge: Vaccine shipments at risk of tampering during multi-modal transfers.
Solution: Low temperature security tapes sealing both the cartons and pallets, to ensure protection when and moisture resistant labels applied at transit hubs.
Result: No seal failures reported and compliance audit passed with praise for robust protocols.
Premium seafood exporter
Challenge: Reusable tote boxes lost seals or left residue, causing cross-contamination concerns.
Solution: Refrigerated tote box strips that wrap around and seal on to themselves so as to, remov cleanly after each cycle.
Result: 80% reduction in contamination incidents and increased reuse rates.
Free cold-chain packaging audit checklist
Quick audit tool to evaluate your cold-chain security protocols quickly:
tamper visibility: does your seal show irreversible breach signs at –80°C to +25°C? ☐ Yes ☐ No
condensation resilience: do your labels resist peeling from moisture? ☐ Yes ☐ No
thermal alert: do your seals indicate temperature excursions? ☐ Yes ☐ No
uniform application: are seals applied consistently across all sites? ☐ Yes ☐ No
traceability: can you retrieve scan and breach data for each shipment? ☐ Yes ☐ No
Frequently asked questions
Q. Are your adhesives safe for biological samples?
A: Yes, our cold-chain tapes are FDA-compliant.
Q. Can i integrate RFID logging with existing systems?
A: Absolutely, you specify the required RFID and we will integrate that in to the tamper evident seal. If you don’t have RFID readers we can use QR and Barcodes.
Q. Do these solutions work on dry ice packs?
A: Yes for the ones experienced so far. We can share samples for your testing.
Q. How quickly can we start a pilot run?
A: Pilot / implementation runs typically begin within 4 weeks of sampling upon delivery of order one, with full deployments happening as soon as everyone is happy the solution is doing as required – we work to suit your needs.
Why TamperTech?
Two decades of tamper evident innovation
ISO 9001, UN ADR, and FSMA compliance
Rapid prototyping and global supply
Rapid customisation and UK-based production
Experts in compliant, scalable packaging design
ISO-certified and regulation-aligned
Certifications: ISO 9001 | ISO 45001 | ISO 27001 | ECO VADIS | EU MDR-Ready
Next steps: Secure your supply chain today
✅ Carry out our logistics audit checklist
✅ Request customized samples
✅ Schedule a 15‑minute security consultation
Let’s help you make risk visible and prevent the preventable.
📞 Contact: Ciara or Harriet | 📧 harriet@tampertech.com | +44 1335 300335
Compromised
3 out of every 10 shipments that require temperature control are not delivered at the correct temperature. This can lead to product spoilage, loss of revenue, and even health risks.
Cost
Is the average cost of a temperature-controlled shipment. This includes the cost of lost product, lost revenue, and the cost of recalls. Cold chain logistics is a complex and challenging process.
Counterfeit
The World Customs Organization (WCO) estimates that around 10% of the global pharmaceutical market consists of counterfeit medications, posing risks to patient health and safety within cold chain logistics.
Industry Size
The global cold chain market is expected to reach $1.5 trillion by 2025. The increasing demand for temperature-controlled products, such as food, pharmaceuticals, and medical devices is driving this.
.