Healthcare application

Tamper Evident Vial Labels

A dumbbell-shaped vial secure seal, that wraps a vial cap and shows if the closure has been broken.

Vials are small, valuable and easy to interfere with. The Vial Secure label wraps the cap and neck so the closure cannot be opened without splitting the seal, and consecutive numbering lets a specific vial be tied to a specific batch or dispense record.

Permanent tamper evident Vial Secure label wrapped around the cap and neck of a pharmaceutical vial

Tamper behaviour

Wrapped around the closure

The dumbbell shape is designed so the wider ends bond to the cap and the vial body while the narrow waist crosses the closure. Turning or lifting the cap separates the construction and reveals a void message.

01

Applied over the closure

Wrapped so the seal spans the cap and the neck of the vial after filling and capping.

02

Closure disturbed

Any attempt to turn or lift the cap breaks the seal across the waist of the label.

03

Evidence revealed

A permanent void message is left on the seal, and the consecutive number identifies the vial.

Short clip showing a Vial Secure label wrapped over a vial closure and the void message revealed when the seal is disturbed. Plays on tap, with no sound required.

Tamper behaviour

Intact, interfered with, evidence

The same vial seal on the roll, voided on the vial, and the message left behind once the seal has been removed.

Roll of Vial Secure permanent tamper evident dumbbell labels
Intact: supplied on rolls in the dumbbell format
Vial Secure label with consecutive numbering voided on a vial after the closure was disturbed
Interfered with: seal voided on the vial
Vial Secure tamper evident label showing the permanent void tamper message
Evidence: permanent void message

What it gives you

Why vial closures are sealed this way

Shaped for the closure

A 75mm x 25mm dumbbell format that spans cap and neck rather than a plain rectangle.

Consecutive numbering

Each seal carries its own number, so a vial can be traced to a batch, dispense or study record.

Permanent construction

A seal that cannot be lifted and re-laid without leaving a visible message.

Small surface adhesion

Adhesives chosen for glass and small-diameter curved surfaces.

Custom messaging

Your own void wording, colour and reference format.

Codes on request

Barcodes and QR codes for scanning into an existing record.

Where it is used

Vials and small containers

Pharmaceutical vials

Filled and capped vials where the closure state must be evidenced at receipt.

Clinical trial supplies

Numbered seals supporting accountability records for investigational material.

Controlled and high-value products

Items where a broken seal needs to be reported rather than assumed.

Diagnostics and samples

Sample containers moving between collection point and laboratory.

Supplements

Consumer bottles and vials where an intact seal supports the product claim.

Dispensed medication

Used alongside pill box seals across the same dispensing workflow.

Application and integration

Applying to a filling or dispensing line

Hand application

Wrapped by hand at the capping or checking station in a few seconds.

Print and apply

Supplied on rolls for automatic wrap applicators. Tell us the vial diameter and line speed and we will confirm the format.

Recording the number

Scan or record the consecutive number so each vial is tied to its batch or dispense record.

Regulatory scope for your product remains yours to determine; we specify the seal construction and the evidence it leaves. See also the full tamper evident label range.

Related reading

Next step

Specify your vial seal

Need samples or a quotation?

Tell us the vial and cap dimensions, the numbering you need and the volume and we will send samples and a quotation.

Not sure what will work on your pack?

Put it through the Security Lab. Send us the vial and the problem and we will specify the seal with you.